Colorcoatingisanimportantproductofmetallurgicalandchemicalsurfacetreatmentengineering,colorcoatingasasurfacetechnologyproducts,theproductqualityisnotlimitedtothephysicalandchemicalperformanceoftheproduct(filmthickness,luster,flexibility,reverseimpactresistance,solventresistance,corrosionresistance,weatherresistance,etc.),alsoincludesthecoatingsurfacequalityofcolorcoatingproducts.
1.弯曲性不良
特点:钢材弯曲180度试验时,加工部位的涂层发生龟裂及涂层剥离
发生原因:
1)、前处理的掌握量过多。
2)、涂层厚度过厚。
3)、过度烘烤。
4)、下涂涂料同上涂涂料的制造厂家不同,或稀料的使用不当。
1.Poorcurvature
Features:Whenthesteelbending180degreestest,thecoatingoftheprocessingsitecrackandcoatingstripping
Causes:
1)Toomuchmasteryofpre-processing.
2)Thecoatingthicknessistoothick.
3)Excessivebaking.
4)Thelowercoatingisdifferentfromthemanufactureroftheupperpaint,ortheimproperuseofdilutematerials.
2.硬度不良
特点:用制图铅笔用力在涂层表面划一道,擦去后表面留下一道划痕
1)炉温低,涂层固化不充分。
2)加热条件不适当
3)涂层厚度比规定的厚
2.Poorhardness
Features:Useadrawingpenciltoscratchthecoatingsurface,wipeofftherearsurfaceandleaveascratch
1)Thefurnacetemperatureislow,andthecoatingcuringisnotsufficient.
2)Improperheatingconditions
3)Thecoatingthicknessisthickerthanthatspecified
3.凸点
特点:由于钢带受到外部的冲击,板表面出现突出或凹陷,有的有一定的间距,有的没有
1)涂装时辊上有异物混入。
2)薄板产品在捆扎时的扎痕。
3)倒卷时受到外部冲击。
3.Theconvexpoint
Features:becauseofthesteelbeltbytheexternalimpact,theplatesurfaceappearsprominentordepression,somehaveacertainspacing,somedonot
1)Thereareforeignmatterontherollerduringcoating.
2)Tiemarksofsheetproductsduringbinding.
3)Getexternalimpactwheninverted.
4.边部气泡
特点:两侧沾有涂料,经烘干,出现气泡
发生原因:原材有毛刺沾有涂料多,两边出现缝隙
4.Theconvexpoint
2)Tiemarksofthinplateproductsduringbinding.
4)SideairbubblesFeatures:bothsidesarestainedwithcoating,afterdrying,airbubblesappearCauseofoccurrence:rawmaterialhasburrstainedhaspaintmuch,bothsidesappeargap
5.麻点
特点:从外部混入的异物或灰尘在涂装后部分或全部表面有米粒样的突出发生原因:
1)涂料中混入其它种类或其它公司的涂料。
2)涂料中有异物混入引起。
3)前处理过程中水洗不良。
5.Thehemppoint
Features:Foreignbodyordustmixedfromtheoutsidehighlightsonsomeorallofthesurfaceaftercoating
1)Mixaintwithothertypesorothercompanycoatings.
2)Mixedsubstancescausedbyforeignbodiesinthepaint.3)Poorwaterwashingduringpretreatment.
6.橘皮
特点:已干燥的表面涂层象橘子皮一样粗糙,不均匀
1)湿膜过厚。
2)涂料的黏度较高时。
6.Orangepeel
Features:Thedriedsurfacecoatingisasroughandunevenastheorangepeel
1)Thewetfilmistoothick.
2)Whentheviscosityofthecoatingishigh.
7.耐溶剂性能差
特点:丁酮擦拭有点状掉漆
1)烘烤温度没有达到要求
2)涂料的固化有问题
3)前处理清洗不干净
7.Poorsolventresistanceperformance
Features:Butanonewipeabitoffthepaint
1)Thebakingtemperaturedidnotmeettherequirements
2)Thecuringofthecoatingisproblematic
3)Thecleaningisnotclean
8.冲击不合格
特点:漆膜冲击后,经胶带粘后部分或全部掉漆
1)前处理不佳
2)检查面漆固化温度是否合理
8.Inqualifiedimpact
Features:paintfilmimpact,partorallofthepaint
1)Poorpre-processing
2)Checkwhetherthecuringtemperatureofthesurfacepaintisreasonable
9.缩孔
特点:漆膜不平整,局部露底
1)钢带表面不洁净
2)底漆冷却水不洁净
3)涂料粘度没达到上机要求
9.Shafthole
Features:thepaintfilmisuneven,andthelocaldewbase
1)Thesteelstripsurfaceisnotclean
2)Theprimercoolingwaterisunclean
3)Thecoatingviscositydoesnotmeettheuppermachinerequirements
10.漏涂
特点:面漆未涂上
1)边部面漆未涂上,基板板型不好或涂辊与大背辊间压力不足。
2)板面中间面漆未涂上,底漆冷却后板面有水或其它异物。
10.Leakage
Features:Finishisnotpainted
1)Thesidefinishpaintisnotpainted,thesubstrateplatetypeisnotgoodorthepressurebetweenthecoatedrollerandthelargebackrollerisinsufficient.
2)Themiddlefinishoftheplateisnotcoated,andthereiswaterorotherforeignmatteraftercoolingtheprimer.
11.色差
特点:同标准板的颜色出现差异
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